Case
study:
FRP
Monopole
for Nationwide Gas Pipeline Monitoring in Mexico
The challenge:
A gas infrastructure operator in Mexico needed a reliable telecommunications solution for its national monitoring center. The existing satellite system was highly affected by severe weather. Sites were located in remote areas with very limited space, and it was critical to secure stable 24/7 communications, while also complying with technical and aeronautical regulations.
Our solution:
Key design facts
Working in partnership with Multicreto, we designed and manufactured a 31-meter FRP monopole for critical telecommunications infrastructure, optimized to operate under demanding environmental conditions.
Starting from a detailed analysis of the load tree, the different antenna configurations and expected wind speeds, we defined a conical FRP structure with a 1,400 kgf design capacity and survival wind speeds above 180 km/h, while significantly reducing the required foundation compared to a conventional steel monopole.
The solution included fully customized hardware and brackets for antennas, batteries and telecom equipment, with an orderly cable management layout and dedicated openings for grounding and surge protection systems. To meet aeronautical regulations, the monopole was finished with orange and white bands, using UV-resistant resins suitable for humid and aggressive environments.
Finally, Fibratore and Multicreto provided on-site technical training for the customer’s crew: assembly sequence of the sectional FRP pole, installation of accessories and safe lifting procedures, ensuring a controlled and repeatable deployment in the field. Key design facts (can be listed as bullets or a side box): 31 m FRP monopole for critical telecom infrastructure 1,400 kgf structural capacity Survival to wind speeds > 180 km/h Significant reduction in foundation volume vs. steel monopole Custom brackets for antennas, batteries and telecom equipment Aeronautical marking with UV-protected coatings
Project
results:
More reliable monitoring of the national gas pipeline network, with more stable communications during adverse weather events.
Around 60% reduction in foundation requirements, cutting concrete volume and civil works costs.
Faster deployment on remote sites, thanks to the lower weight of the FRP monopole compared to traditional metallic solutions.
Full compliance with technical and aeronautical standards, with a visible, safe structure ready for future network expansions.
Higher operational safety, with a lightweight, corrosion-resistant structure designed for extreme wind conditions, reducing risks throughout its service life.
Looking for a similar solution for your network?
At Fibratore we design tailor-made FRP structures for energy and telecommunications projects in demanding environments, combining engineering, field experience and technical support at every stage.
